Centro di lavoro multistazione
Multi-station work center
System for fitting clips into lin- ear profiles made of sponge
It consists of a multi-axis system that can perform a wide number of automatic operations. The movement of mobile channels allows the profile to be transported near a series of mobile axes that transport the various processing units, such as:
- Clip insertion
- Priming or painting
- Die-cut/ Cut
- Laying heat activated double-sided adhesive with laser
• High production capacity
• High use versatility
• Excellent quality consistency
• Low production times
• Only one operator for two systems
Inserting clip on seal
System for fitting clips into linear profiles made of sponge and rubber. This system, referred to as C.I.M. (Clip Inserting Machine), is made up of leading-edge mechanical and electronic elements, which are able to perform positioning, drilling, clip inserting, profile cutting and profile unloading operations in a fully automated, safe and extremely precise manner. Ad hoc electronics control software makes it possible to run 36 programs with up to 60 dimensions (0.1-999 mm) each, and to define, for each of them, inserting, cutting, marking and drilling operations.
It can be used unattended
It can be used on and off line
It is possible to introduce different clip types during the same operation
Clip insert machine
System for fitting clips into linear profiles made of sponge and rubber. This system, referred to as IPS Clip Inserting Machine, is made up of leading-edge mechanical and electronic elements, which are able to perform positioning, drilling, clip inserting, profile cutting and profile unloading operations in a fully automated, safe and extremely precise manner.
Rapidity of insertion
Collect Data Base
Efficient Insertion Detection
Solid Validation of color Clips
Lower than 5 % parts rejected
Application - Designed for flexible
coiled profiles, such as:
Machine cycle time: 0,3 to 0,7 sec./clip (100 mm pitch)
Feed increment: 0,1 mm
Dimensions (LxWxH): 55’’x68,5’’x92’’
Cut to length capability: +/- 5 mm on 3500 mm length
Pitch clip tolerance: +/- 1,00 mm on 100 mm pitch
Feed Speed: Up to 300 mm/sec. Features & Options
User friendly touch screen interface
High Speed bowls up to 200 clips/min
Second bowl feeder for other type of clips or colors
Out-feed conveyor with double side ejection
Shaped Caterpillar for better accuracy
Clip insertion in rubber profiles of differ end shapes
The distinctive trait of this sys- tem consists of being able to drill and fit a clip into profiles of different shapes, i.e., not linear or in segments cut to size.
Profile positioning is performed manually by an operator on a special jig, where the profile is placed and maintained in the appropriate position.
The loading jig, that also serves as a transport pallet, moves the profile under an ad hoc inser- tion head which is able to drill the sponge bulb.
This transport pallet is also able to move in a controlled manner, in programmable steps, along the X, Y and Z axes, in order to insert the clips at the appropri- ate distances, according to the drawings, with a tolerance of ±
System that is able to drill and insert a clip into profiles of different shapes
System works in combination with other machines
Permits product self- certification
Work in progress
HP (High Speed) clip
Clip insertion on channel
System for fitting clips into linear sponge or rubber profiles. This system, referred to as C.I.M. (Clip Inserting Machine) HP, is different from our traditional system as the clips are fitted with a rotary gripper via a high performance servomotor. The average time required to insert a clip every 100 mm is 1.3 sec. The system consists of leading-edge mechanical and electronic elements, which can
perform positioning, drilling, clip inserting, profile cutting and profile unloading operations in a fully automated, safe and extremely precise manner.
A touch panel allows you to program a wide number of productions, for each of which it is possible to define the insertion, cutting, marking or drilling heights.
It can run without an operator
Great production versatility
Great production capacity
Transfer Clipping System
Clip insertion on gasket
System for fitting clips into linear foam or rubber profiles pre-cut to length. After being inserted manually into a suitably shaped guide, the profile is transported, through a servo motor operated axis, until reaching the various processing areas designed to:
- Insert clips
- Die cut
The machine is equipped with a system for automatically unloading the parts made, which is able to select suitable pieces from those deemed defective by the various control sensors with which it is equipped.
Depending on the required production capacity, the machine can be equipped with a loading storage unit consisting of several mobile guides.
Each guide can be easily and quickly replaced by the operator.
Easy and quick production change